Back To School Pouch/bag Liquid Filling & Sealing Machine (2) Quality Assured [W32qrHky]

Automatic Liquid Pouch Packaging Machine

Overview:
The automatic liquid pouch packaging machine provides an efficient solution for filling and sealing liquid products into various pouch types, including composite bags, vertical zipper bags, and three-side sealing bags. Equipped with advanced automation features, it is ideal for industries such as food & beverage, pharmaceuticals, household chemicals, and cosmetics. Capable of handling a broad range of liquid and semi-liquid products, from sauces and juices to detergents, it optimizes production efficiency and ensures product quality.

Key Specifications and Features:

• Packaging Materials:
  Compatible with multiple pouch formats such as composite bags, vertical zipper bags, and three-side sealing bags, offering adaptable solutions for diverse product requirements.

• Packing Dimensions and Speed:
  Suitable for pouches with widths from 180mm to 300mm, the machine operates at 20-50 bags per minute. Speed is adjusted based on product characteristics, allowing high-efficiency output.

• Power Requirements:
  The machine operates at 5KW, supporting consistent performance in high-demand environments.

• Work Process:
  The machine follows an efficient sequence for filling and sealing: bagging → coding → bag opening → filling 1 → filling 2 → reserve → heat sealing → shaping output, ensuring accurate filling, secure sealing, and smooth output.

• Dimensions:
  Compact design, with host unit dimensions at 2430mm x 1810mm x 1500mm (L x W x H), integrates seamlessly into production lines.

Applications:
Supports a range of materials and applications:

1. Bulk Materials: dried tofu, fish, eggs, candy, red dates, chocolate, peanuts.
2. Granules: crystalline MSG, seeds, sugar, chicken essence, nuts.
3. Powders: milk powder, flavoring agents, washing powder, glucose.
4. Liquids/Sauces: detergent, soy sauce, fruit juice, peanut butter.
5. Pickles and Other Products: kimchi, sauerkraut, radish.

Enhanced Functional Features:

1. Automatic Bag Feeding Rail:
   Operators can place multiple pouches on the rail for automated feeding, reducing manual handling and enhancing workflow efficiency.

2. Photoelectric Sensor for Bag Detection:
   High-precision sensors verify bag presence and proper opening, preventing incorrect feeding and sealing. If the bag is not opened correctly, the machine halts feeding to prevent waste and reduce operational costs.

3. Filling Mechanism Options:
   Supports multiple filling mechanisms, including piston, gear, rotary, and micro ceramic pumps, to handle various liquid viscosities and ensure accurate, consistent dosing.

4. Automatic Cap Feeder with Vibrating Plate:
   A vibrating plate automatically positions caps for the capping mechanism, ensuring efficiency and reducing downtime for products requiring spouted caps.

5. Mechanical Arm for Cap Locking:
   The robotic arm applies caps with precision, maintaining leak-proof sealing on spouted pouches and ensuring reliable product integrity.

6. Pneumatic Pressure Adjustment Gauge:
   A pneumatic pressure gauge provides precise control for functions such as sealing and filling. Safety features include overload protection and air pressure monitoring, with automatic shutdown and alarms for irregularities.

7. Easy Width Adjustment:
   By adjusting the control screw, operators can easily change the width of the pouch clips, allowing for quick adjustments to different pouch sizes without extensive setup, enhancing flexibility.

8. Stainless Steel Contact Parts:
   All parts that come in contact with product or packaging materials are made of stainless steel or materials compliant with food-grade standards, ensuring hygiene and compliance with GMP standards.

9. User-Friendly Touchscreen Control Panel:
   The machine’s Siemens PLC touchscreen interface provides intuitive operation and control over parameters such as fill volume, temperature, and speed. The user-friendly interface reduces training requirements and enhances operability.

10. Safety Features:
    Equipped with overload protection and safety devices, the machine halts automatically in cases of air pressure irregularities, disconnections, or other abnormalities, ensuring operator safety.

Advantages:

• Intelligent Detection: Automatically checks bag status and alignment, stopping feeding and sealing for misaligned bags to save material and cost.
• Easy Operation and Adjustment: The Siemens PLC and touch screen control provide straightforward, intuitive operation, while the width adjustment feature allows quick setup for different bag sizes.
• High Standards of Hygiene and Safety: Stainless steel components ensure cleanliness and GMP compliance, while safety features like overload protection and alarms ensure reliable, safe operation.

The automatic liquid pouch packaging machine offers a reliable, high-speed solution for liquid packaging, providing accuracy, flexibility, and ease of operation. Its advanced features and safety mechanisms make it ideal for businesses aiming to optimize production while maintaining high standards of quality and efficiency.

1. Automatic Bag Feeding System

The Automatic Bag Feeding System efficiently loads and feeds bags into the machine, significantly enhancing production speed and reducing manual labor. Operators can load multiple bags at once, enabling continuous, reliable bag supply for uninterrupted operation.

2. Primary Bag Opening Device (with Ribbon Coding)

The primary bag opening device ensures precise initial opening of the bag to facilitate smooth entry into the filling process. Integrated ribbon coding functionality imprints critical information, such as production dates and batch numbers, enhancing traceability and product compliance.

3. Secondary Bag Opening Device

The secondary bag opening device fully expands the bag opening, providing ample space for accurate filling and preventing spillage. This ensures a clean and efficient filling process, ideal for a variety of product types and bag sizes.

4. Filling Device (Options for Piston, Gear Pump, etc.)

The filling device accommodates various filling options, including piston and gear pump systems, depending on the viscosity and flow characteristics of the product. It ensures precise dosing, maintaining high accuracy to avoid waste or underfilling.

5. Anti-Drip Catch Tray

The anti-drip catch tray prevents any drips or spills from the filling process, keeping the machine clean and reducing contamination risks. Its efficient design simplifies cleaning and promotes a tidy production environment.

6. Heat Sealing Device

The heat sealing device securely seals bag openings, guaranteeing packaging integrity. Its adjustable temperature settings accommodate different bag materials, ensuring consistent, high-quality sealing to prevent leakage and extend product shelf life.

7. Product Discharge Conveyor Belt

The discharge conveyor belt efficiently transfers finished bags out of the machine, ready for packaging or transport. With adjustable speed, the conveyor adapts to various production capacities, ensuring a smooth and uninterrupted workflow.

8. Touch Screen Control Panel

The touch screen control panel offers a user-friendly interface, enabling operators to monitor and adjust various parameters, such as fill volume, sealing temperature, and production speed. It simplifies machine operation, allowing for quick adjustments and easy troubleshooting.

9. Transmission System

The high-efficiency transmission system ensures synchronized operation across all functional modules. Frequency control enables precise speed adjustments, enhancing stability, reducing fault rates, and extending machine life.

10. Electrical Control Box

The electrical control box centralizes control for all electrical components, using high-quality parts for reliable operation. Overload protection and safety features are incorporated, providing safe and stable power supply to the machine.

11. Integrated Rotary Table

The integrated rotary table synchronizes all functional modules, creating a streamlined operation flow from bag feeding, opening, filling, sealing, to discharge. This seamless integration increases overall production efficiency by ensuring smooth transitions between each stage.