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Top Rated Bug-o Dc Drive W/bg (150:1) 120vac - Bug-5100-fbg - Us Warehouse [PnQri7N1]

$104.99 $335.99 -69%

Top Rated Bug-o Dc Drive W/bg (150:1) 120vac - Bug-5100-fbg - Us Warehouse [PnQri7N1] The Top Rated Bug-o Dc Drive W/bg (150:1) 120vac - Bug-5100-fbg - Us Warehouse [PnQri7N1] is an ultra-high torque drive unit designed for the most demanding Bug-O automated welding applications. This specialized DC-IV drive features a s

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Top Rated Bug-o Dc Drive W/bg (150:1) 120vac - Bug-5100-fbg - Us Warehouse [PnQri7N1]

Top Rated Bug-o Dc Drive W/bg (150:1) 120vac - Bug-5100-fbg - Us Warehouse [PnQri7N1]

 

The Top Rated Bug-o Dc Drive W/bg (150:1) 120vac - Bug-5100-fbg - Us Warehouse [PnQri7N1] is an ultra-high torque drive unit designed for the most demanding Bug-O automated welding applications. This specialized DC-IV drive features a superior 150:1 gear ratio that delivers maximum torque for applications requiring very slow travel speeds with exceptional pulling power. Operating on standard 120VAC power, this drive unit provides the extreme force necessary for the most challenging vertical climbing applications, extra-thick wall pipe welding, or situations where maximum resistance must be overcome while maintaining ultra-precise speed control.

Designed for maximum versatility, this drive unit mounts directly to Bug-O carriages specifically designed for DC drives, creating a complete motion system when paired with appropriate rails. The positive rack and pinion drive mechanism ensures slip-free operation in any position - horizontal, vertical, or overhead - when used with Aluminum Rigid Rail, Aluminum Flex Rail, or Bent Rigid Rail with a minimum radius of 10' (3 m). The integrated wide-range solid state speed control allows for precise adjustment of travel rates at the lowest end of the speed spectrum, providing the exceptional control essential for the most critical welding applications where extremely slow, powerful movement is required.

 

Key Features

 

  • The DC-IV Drive Unit is the basic drive for many BUG-O SYSTEMS machines
  • Mounts on BUG-O carriages designed for DC drives
  • Positive rack and pinion drive with a wide range solid state speed control
  • Once mounted on a carriage, the drive unit will run in any position using Aluminum Rigid Rail, Aluminum Flex Rail or Bent Rigid Rail [with a minimum radius of 10' (3 m)]
  • Features superior 150:1 gear ratio for maximum torque in the most demanding applications
  • Operates on standard 120VAC power for convenient use in most facilities
  • Ideal for extreme vertical climbing, extra-thick wall pipe welding, and maximum-resistance applications

 

Drive Load Chart


Pinion
Gear
Used
Speed Range

in/min. (mm/min.)
Continuous Model Number
Vert.
LBS
Load
KG
GEAR
RATIO
120/50-60/1 240/50-60/1 42/50-60/1
Low
Speed
1.5-30 (38-750) 50 22 50:1 BUG-5100-CBG BUG-5102-CBG BUG-5104-CBG
High
Speed
8-160 (200-4000) 3 1.4
Low
Speed
.7-15 (19-380) 75 34 100:1 BUG-5100-EBG BUG-5102-EBG BUG-5104-EBG
High
Speed
4-80 (100-2000) 15 7
Low
Speed
.5-10 (12-255) 100 45 150:1 BUG-5100-FBG BUG-5102-FBG BUG-5104-FBG
High
Speed
2-50 (50-1250) 30 14

What Our Customers Say

January 19, 2026

Absolutely no complaints!

This is a very good build quality for sure and for certain.

- Elffin H..

January 19, 2026

Absolutely no complaints!

The quality of this is simply exceptional.

- Ninian A..

January 19, 2026

Absolutely no complaints!

It's a simple, and an incredibly elegant solution.

- Ysbaddaden Q..

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